Mapei Planigrout 300

  • Mapei Planigrout 300

Three-component fluid epoxy mortar for anchorage work.


Available Options

Three-component fluid epoxy mortar for anchorage work.

Where To Use

Planigrout 300 is an epoxy mortar specifically developed for fixing structural elements, structural repairs and structural fillings which are also subject to stress due to dynamic loads.

Some application examples

  • Repair and structural reinforcement of beams and columns by casting into formworks.
  • Rebuilding and renovation of crumbled joints in industrial floors.
  • Repairing bridge-crane runways.
  • Repair of joints between concrete slabs in deteriorated industrial floors (butt joints).
  • Filling of large holes in concrete floors and slabs.
  • Foundations for presses and general heavy machinery.
  • Evening-out of the surfaces of support elements for the bearing of bridge beams.
  • Structural fixing of tie-rod fasteners and bolts in existing concrete structures, stone, rock and steel subject to vibration and chemical attack.

Technical Data


Maximum dimension of aggregate
2 mm
Mixing ratio (comp. A : comp. B : comp. C) 16 : 6 : 100
Pot life of mix 1 hour (at 23°C)
Maximum applicable thickness 5 cm per layer
Classification EN 1504-6
Storage 12 months
Application Pouring
Consumption 2 kg/m² per mm of thickness
Packaging: 12.2 kg kits:
– 1.6 kg drums (comp. A)
– 0.6 kg drums (comp. B)
– 10 kg bags (comp. C)

Application

Preparation of the substrate

To guarantee that Planigrout 300 bonds well to the substrate, special care must be taken in the preparation of the surfaces to be bonded.

The concrete, natural stone or brick substrate must be clean, dry and sturdy.

The most suitable methods for preparing the substrate are chiselling, sand-blasting, milling, shot blasting, grinding or sandpapering the surface in order to remove irregular or loose parts, efflorescence, cement laitance, traces of oil and form release agents.

Then remove all traces of dust from the substrate with compressed air and/or an industrial vacuum cleaner.

Metallic surfaces must be free of all traces of rust, paint and oil preferably by means of sandblasting down to bare metal (SA 2½).

Structures made on-site in cast concrete, have to be cured for at least 4 weeks before applying Planigrout 300 to avoid the stresses induced by hydrometric shrinkage in the concrete being concentrated at the interface of the joined parts.

Preparing the mix

The three components which make up Planigrout 300 have to be mixed together. Pour component B into component A, making sure that the container with the catalyst (component B) is completely emptied, and mix them together with a drill fitted with a low-speed mixer until a completely homogeneous paste is formed. At this point, pour in the selected aggregates (component C) with a continuous, regular flow, and mix together for 4 or 5 minutes until a uniformly wet paste with a homogenous colour is obtained. The packages are already pre-dosed. Therefore, avoid using only partial quantities of the packages to avoid accidental errors in the mix ratio, which would lead to a lack or only partial setting of Planigrout 300. If the packages are to be partially used, make use of a precision electronic scale.

Application of the mix

Planigrout 300 must be applied by pouring and, where necessary, into sealed formworks.

In order to achieve good bonding, it is advisable to pre-treat the surfaces to be repaired with Primer MF.

The air temperature influences the setting time of the product; at +23°C, Planigrout 300 ma

Tech Data Sheet
Tech Datasheet
Safety Data Sheet
Safety Datasheet Part A
Safety Data Sheet
Safety Datasheet Part B
Safety Data Sheet
Safety Datasheet Part C


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